Flat Broaches Manufacturer
Flat Broaches are vital for high-precision machining because they cut accurately and efficiently on various materials.
Advantages Of Flat Broaches
- High processing precision
Flat broaches are capable of achieving very high flatness and surface roughness in a single broaching process. - High production efficiency
Especially in mass production, can meet the needs of mass production. - Wide range of application
The flat broach can also process flat surfaces of different sizes and shapes, and has strong versatility. - Long tool life
Flat broaches are usually made of high-strength, high-hardness materials.
Manufacturing Process Of Flat Broaches
1. Material selection
Materials with high hardness, high wear resistance and good toughness such as high-speed steel and cemented carbide are usually used.
2. Blank preparation
Forging, rolling and other methods are used to prepare broach blanks to improve the internal structure of the material and improve the performance of the material.
3. Mechanical processing
Turning, milling, grinding and other processing methods are used to process various parts of the broach, such as the handle, neck, transition cone, teeth, etc.
4. Heat treatment
Perform heat treatment such as quenching and tempering on the broach to improve the hardness, strength and wear resistance of the broach.
5. Surface treatment
In order to improve the wear resistance, corrosion resistance and cutting performance of the broach, the broach can be surface-coated, such as coating with hard coatings such as TiN and TiAlN.
6. Quality inspection
Strictly inspect the dimensional accuracy, shape accuracy, hardness, surface quality, etc. of the broach to ensure that the broach meets the design requirements.
Flat Broaches Components
Application Fields Of Flat Broaching
Flat broaching has the characteristics of high precision and high efficiency. Its application fields mainly include the following aspects:
Autoindustrie
Bei der Herstellung von Schlüsselkomponenten wie Automotoren und Getrieben wird das Räumen von Passfedernuten in großem Umfang zur Bearbeitung von Passfedernuten an verschiedenen Wellenteilen eingesetzt.
Luft- und Raumfahrtindustrie
Das Räumen von Keilnuten wird häufig zur Bearbeitung von Keilnuten in Schlüsselkomponenten wie Turbinenwellen von Flugzeugtriebwerken und Hubschraubern eingesetzt.
Herstellung von Maschinen
Die Keilnuten an wichtigen Bauteilen wie Spindel und Schnecke von Werkzeugmaschinen werden in der Regel durch Keilnutenrädeln bearbeitet.
Formenbau
Einige Schlüsselkomponenten in der Form, wie z. B. Schieber, Kerne usw., erfordern möglicherweise eine Keilnutbearbeitung, um bestimmte Funktionen zu erreichen.
Medizinisches Gerät
Einige Präzisionswellenteile in medizinischen Geräten erfordern möglicherweise die Bearbeitung von Keilnuten.
Windkraft
Die Passfedernuten der Hauptwelle, des Getriebes und anderer Komponenten von Windkraftanlagen erfordern eine hochpräzise Bearbeitung
Professionelle Räummaschinenhersteller
Wir bieten Räumlösungen aus einer Hand für jede Werkstückräumanwendung auf der Grundlage der Anforderungen unserer Kunden.
Another Broaches
Keyway With Or Without Chamfer
Keyway With Or Without Shoulder
Flat & Round Surface Broaches
