Flat Broaches Manufacturer

Flat Broaches are vital for high-precision machining because they cut accurately and efficiently on various materials.

Advantages Of Flat Broaches

High processing precision
Flat broaches are capable of achieving very high flatness and surface roughness in a single broaching process.
High production efficiency
Especially in mass production, can meet the needs of mass production.
Wide range of application
The flat broach can also process flat surfaces of different sizes and shapes, and has strong versatility.
Long tool life
Flat broaches are usually made of high-strength, high-hardness materials.

Manufacturing Process Of Flat Broaches

1. Material selection

Materials with high hardness, high wear resistance and good toughness such as high-speed steel and cemented carbide are usually used.

2. Blank preparation

Forging, rolling and other methods are used to prepare broach blanks to improve the internal structure of the material and improve the performance of the material.

3. Mechanical processing

Turning, milling, grinding and other processing methods are used to process various parts of the broach, such as the handle, neck, transition cone, teeth, etc.

4. Heat treatment

Perform heat treatment such as quenching and tempering on the broach to improve the hardness, strength and wear resistance of the broach.

5. Surface treatment

In order to improve the wear resistance, corrosion resistance and cutting performance of the broach, the broach can be surface-coated, such as coating with hard coatings such as TiN and TiAlN.

6. Quality inspection

Strictly inspect the dimensional accuracy, shape accuracy, hardness, surface quality, etc. of the broach to ensure that the broach meets the design requirements.

Flat Broaches Components

Application Fields Of Flat Broaching

Flat broaching has the characteristics of high precision and high efficiency. Its application fields mainly include the following aspects:

Industria del automóvil

En la fabricación de componentes clave como motores y transmisiones de automóviles, el brochado de chaveteros se utiliza ampliamente para procesar chaveteros en diversas piezas de ejes.

Industria aeroespacial

El brochado de chaveteros se utiliza a menudo para procesar chaveteros en componentes clave como ejes de turbinas de motores de aviones y sistemas de transmisión de helicópteros.

Fabricación de maquinaria

Los chaveteros de componentes importantes como el husillo y el tornillo de las máquinas herramienta suelen procesarse mediante brochado de chaveteros.

Fabricación de moldes

Algunos componentes clave del molde, como las correderas, los núcleos, etc., pueden requerir el mecanizado de chaveteros para lograr funciones específicas.

Productos sanitarios

Algunas piezas de ejes de precisión de equipos médicos pueden requerir el mecanizado de chaveteros.

Energía eólica

Los chaveteros del eje principal, la multiplicadora y otros componentes de los aerogeneradores requieren un procesamiento de alta precisión.

Fabricantes profesionales de brochadoras

Ofrecemos soluciones integrales de brochado para cualquier aplicación de brochado de piezas de trabajo en función de los requisitos de nuestros clientes.