Flat Broaches Manufacturer
Flat Broaches are vital for high-precision machining because they cut accurately and efficiently on various materials.
Advantages Of Flat Broaches
- High processing precision
Flat broaches are capable of achieving very high flatness and surface roughness in a single broaching process. - High production efficiency
Especially in mass production, can meet the needs of mass production. - Wide range of application
The flat broach can also process flat surfaces of different sizes and shapes, and has strong versatility. - Long tool life
Flat broaches are usually made of high-strength, high-hardness materials.
Manufacturing Process Of Flat Broaches
1. Material selection
Materials with high hardness, high wear resistance and good toughness such as high-speed steel and cemented carbide are usually used.
2. Blank preparation
Forging, rolling and other methods are used to prepare broach blanks to improve the internal structure of the material and improve the performance of the material.
3. Mechanical processing
Turning, milling, grinding and other processing methods are used to process various parts of the broach, such as the handle, neck, transition cone, teeth, etc.
4. Heat treatment
Perform heat treatment such as quenching and tempering on the broach to improve the hardness, strength and wear resistance of the broach.
5. Surface treatment
In order to improve the wear resistance, corrosion resistance and cutting performance of the broach, the broach can be surface-coated, such as coating with hard coatings such as TiN and TiAlN.
6. Quality inspection
Strictly inspect the dimensional accuracy, shape accuracy, hardness, surface quality, etc. of the broach to ensure that the broach meets the design requirements.
Flat Broaches Components
Application Fields Of Flat Broaching
Flat broaching has the characteristics of high precision and high efficiency. Its application fields mainly include the following aspects:
Industrie automobile
Dans la fabrication de composants clés tels que les moteurs et les transmissions automobiles, le brochage des rainures de clavette est largement utilisé pour traiter les rainures de clavette sur diverses pièces d'arbre.
Industrie aérospatiale
Le brochage de rainures de clavettes est souvent utilisé pour traiter les rainures de clavettes sur des composants clés tels que les arbres de turbine des moteurs d'avion et les systèmes de transmission des hélicoptères.
Fabrication de machines
Les rainures de clavettes sur des composants importants tels que la broche et la vis des machines-outils sont généralement traitées par brochage de rainures de clavettes.
Fabrication de moules
Certains composants clés du moule, tels que les coulisseaux, les noyaux, etc., peuvent nécessiter un traitement des rainures de clavetage pour remplir des fonctions spécifiques.
Dispositif médical
Certaines pièces d'arbres de précision dans l'équipement médical peuvent nécessiter un traitement des rainures de clavette.
L'énergie éolienne
Les rainures de clavette de l'arbre principal, du multiplicateur et d'autres composants des éoliennes nécessitent un traitement de haute précision
Fabricants professionnels de machines à brocher
Nous proposons des solutions de brochage complètes pour toutes les applications de brochage de pièces en fonction des besoins de nos clients.
Another Broaches
Keyway With Or Without Chamfer
Keyway With Or Without Shoulder
Flat & Round Surface Broaches
