Keyway Broaches Manufacturer
A keyway broach is one of the most popular types of broaches, and they are widely used in a variety of industrial applications.
Advantages Of Keyway Broach
- High-precision processing
- High dimensional accuracy
- High shape accuracy
- High position accuracy
- High-efficiency processing
- One-time molding
- High cutting speed
- High degree of automation
- Good surface quality
- Low surface roughness
- High surface hardness
- Wide scope of application
- Multiple material processing
- Keyway processing of different sizes
Learn More: Keyway Broaching: The Complete Guide
Precautions For Using Keyway Broaches
- Choose the right equipment:
- The keyway broach needs to be used on a special broaching machine to ensure that the performance and accuracy of the broaching machine can meet the working requirements of the broaching tool.
- Check whether the guide rails, transmission system and other components of the broaching machine are normal to ensure the smoothness and accuracy of the broaching process.
- To install the broach correctly:
- When installing the broach, make sure that the center of the broach coincides with the center line of the broaching machine to avoid deflection during the broaching process.
- Make sure the broach is securely clamped to prevent it from loosening or falling off during the broaching process.
- Choose appropriate cutting parameters:
- Select the appropriate cutting speed, feed rate and cutting depth based on factors such as workpiece material, keyway size and accuracy requirements.
- Avoid cutting parameters that are too large, which may cause overload damage to the broach; and do not choose cutting parameters that are too small, which may affect processing efficiency.
- Pay attention to the clamping and positioning of the workpiece:
- The workpiece must be properly clamped and positioned before broaching to ensure that the workpiece does not move or deform during the broaching process.
- The clamping force should be moderate. Excessive clamping force may cause the workpiece to deform, while too small a clamping force cannot ensure the stability of the workpiece.
- Observations and adjustments during broaching:
- During the broaching process, the cutting conditions of the broach should be closely observed, such as cutting force, cutting temperature, surface quality, etc.
- If abnormal conditions are found, such as excessive wear of the broach, excessive cutting force, decreased surface quality, etc., the cutting parameters should be adjusted in time or the status of the broach and equipment should be checked.
Application Fields Of Keyway Broaching
Keyway broaching has the characteristics of high precision and high efficiency. Its application fields mainly include the following aspects:
Industria del automóvil
En la fabricación de componentes clave como motores y transmisiones de automóviles, el brochado de chaveteros se utiliza ampliamente para procesar chaveteros en diversas piezas de ejes.
Industria aeroespacial
El brochado de chaveteros se utiliza a menudo para procesar chaveteros en componentes clave como ejes de turbinas de motores de aviones y sistemas de transmisión de helicópteros.
Fabricación de maquinaria
Los chaveteros de componentes importantes como el husillo y el tornillo de las máquinas herramienta suelen procesarse mediante brochado de chaveteros.
Fabricación de moldes
Algunos componentes clave del molde, como las correderas, los núcleos, etc., pueden requerir el mecanizado de chaveteros para lograr funciones específicas.
Productos sanitarios
Algunas piezas de ejes de precisión de equipos médicos pueden requerir el mecanizado de chaveteros.
Energía eólica
Los chaveteros del eje principal, la multiplicadora y otros componentes de los aerogeneradores requieren un procesamiento de alta precisión.
Fabricantes profesionales de brochadoras
Ofrecemos soluciones integrales de brochado para cualquier aplicación de brochado de piezas de trabajo en función de los requisitos de nuestros clientes.
